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How to Prevent Sweating Slabs in Industrial Facilities?

concrete floors

Industrial buildings often prefer to install concrete floors as they are strong, highly durable, easy to maintain, resistant to wear and tear, versatile, and cost-effective. 

But do you know a concrete flooring system comes with a sweating syndrome? 

Yes, concrete slabs experience moisture on the surface when warm air comes in contact with the colder temperature of the slab. The condensation built on the floor is defined as a sweating slab phenomenon. 

Now, this sweating slab syndrome usually leads to several consequences. For example, it may cause damage to potential goods and equipment, increase the risk of slips and falls, and increase the chance of mold growth. Hence, it’s pivotal to maintain a safe and efficient working environment by preventing concrete sweating.

Wondering how? This blog is all about some effective strategies implementing which you can address this issue. Let’s have a look.

1. Improve Ventilation: Industrial spaces often lack proper ventilation. Make sure you work on this problem initially. Remember, effective ventilation can control humidity levels within the industrial structure. This minimizes the amount of moist air from coming into contact with the cooler concrete floors. 

All you can do is – consider installing high-volume, low-speed (HVLS) fans, exhaust fans, or dehumidifiers to keep the air moving and reduce the moisture level.

2. Insulate the Concrete Slab: Insulation works really well when you want to reduce the temperature between the slab and the ambient air, thereby lowering condensation. Either you can apply rigid foam insulation beneath the concrete slab or apply insulated floor coatings on top of the surface to minimize temperature differences.

3. Apply Concrete Sealers: When moisture builds on the surface, the temperature fluctuates and cracks begin to form. Concrete sealers act as a protective layer on this surface, preventing moisture from penetrating directly the concrete.

The sealers form a strong bond with free lime in the concrete, filling the pores and creating a moisture barrier. It is how the sealers address the problem and ensure that the concrete flooring system lasts longer. 

4. Maintain Temperature Control: Controlling the fluctuating temperature of an industrial workspace or warehouse can help reduce condensation on concrete slabs. You can introduce HVAC systems to maintain a cool temperature in the building or install a radiant floor heater to keep the surface warm and consistent.

5. Regular Maintenance and Monitoring: Above all you need to monitor and maintain your industrial space to avoid the sweating slabs syndrome. This approach will help identify the sweating cause in advance and address it effectively. 

Final Thoughts

Preventing sweating slabs in industrial settings is important to create a safer, more efficient, and moisture-free environment with concrete flooring. Follow the tips mentioned above and keep your industrial space dry and convenient. 

Besides, you can also connect with flooring experts to get proper guidance regarding this. For instance, Sealwell gives you complete support and comprehensive services on this. You can reach out to our industrial flooring contractors for better knowledge and understanding. 

SEALWELL INC

Phone No– +1-844-443-2844

Email- inquiries@sealwellinc.com

Address- 424 E Central Blvd., Suite 264, Orlando, FL 32801, United States